Mucking Loader

Your Professional Mucking Loader Supplier
 

We are your trusted Mucking Loader manufacturer, Shandong Changsong Construction Machinery Co., Ltd.'s slag scraper has the characteristics of fast moving speed, easy operation, strong power, etc., occupies a small space, can meet a variety of different operating areas, and is suitable for all kinds of mines, tunnel projects. Our company has excellent equipment, complete testing methods and perfect management, all of which have been well received by the domestic industry and have a good reputation among users. As a manufacturer of machinery and equipment, our company has a mature production line, which can complete the production and research and development of various types of slag scrapers, and can also provide full pre-sales consultation and after-sales technical support for consumers who come to buy products.

 

Why Choose Us

 

Quality assurance

In terms of quality assurance, the company strictly follows the standards and specifications of the industry quality system and adopts industry-leading testing equipment to ensure product quality and good reputation.

OEM/ODM

When you make a request, our engineers will provide you with faster and more perfect customized solutions. We have a wide range of products and provide technical support according to your actual needs to select the right product for you.

Professional service

Factory inspection and cargo inspection are available at any time. Technical discussion, new product development, and perfect after-sales service.

Favorable price

We have a professional procurement team and cost accounting team, striving to reduce costs and profits, and provide you with preferential prices.

 

Advantages of Mucking Loader
 

Wide range of uses
The slag scraper is an ideal equipment for mining coal, iron, phosphate, zinc and other mines. It is widely used in various industries such as mining, excavation and slag transportation, as well as construction projects such as hydropower stations, highways and railway tunnels.

 

Efficient design
The equipment integrates collection and transportation functions, adopts a combination of mechanical arms and conveyor belts, and adopts an electro-hydraulic control system to ensure efficient and seamless operation, improve production efficiency and minimize energy consumption.

 

Environmental protection
The slag scraper is safe and environmentally friendly, which contributes to sustainable mining. Its low energy consumption and high efficiency can reduce carbon footprint and operating costs, and comply with modern environmental regulations.

 

Speed up progress
The slag scraper replaces manual and other mechanical equipment, greatly speeding up the completion of tunnel projects. Its advanced technology and efficient design speed up tunnel construction and improve the progress and efficiency of the entire project.

 

 
 
Applications of Mucking Loader
Mine Underground Dump Truck

Mining operations

Muck scrapers are widely used in a variety of mining operations, including coal, iron ore, and phosphate mines. They can effectively excavate and load loose materials such as ore, rock, and debris.

2

Environmental remediation

Dredges can be used in environmental remediation projects, such as site cleanup and contaminated soil removal. Their ability to handle hazardous materials makes them a valuable asset in these applications.

Tunnel Mucking Loader

Tunneling engineering

Muck scrapers play a vital role in tunneling projects, including the construction of water supply tunnels, hydropower tunnels, and transportation tunnels. They can effectively remove excavated materials from the tunnel surface and facilitate the construction process.

120 Mucking Loader

Construction and excavation

Dredges are also used in general construction and excavation projects, especially in confined spaces or where traditional excavation methods are impractical. They handle a variety of materials, including soil, crushed stone, and demolition debris.

 

Process of Mucking Loader

 

Design & engineering
The process begins with the design and engineering phase. Engineers create detailed plans and specifications for the crawler dredge, taking into account factors such as loading capacity, digging depth, bucket size, maneuverability, and safety features.

 

Component manufacturing
The next step is to manufacture the individual components of the crawler dredge. This involves manufacturing components such as the crawler chassis, boom, bucket assembly, hydraulic system, control system, and cab.

 

Welding & assembly
Skilled welders and assemblers then assemble the manufactured components to form the complete machine. This includes welding the chassis, mounting the boom, attaching the bucket, integrating the hydraulic cylinders, and installing the cab.

 

Hydraulic system integration
Hydraulic systems are essential to the operation of the dredge. These systems control the movement of the bucket and arm. Hydraulic pumps, valves, hoses, and cylinders are carefully integrated to ensure smooth, precise control.

 

Electrical & control systems
Dredges are typically equipped with a variety of electrical components and control systems. These systems control the movement of the machine, safety features, and operator controls. Wiring, sensors, switches, and control panels are installed and tested.

 

Testing and quality control
Before the machine is finished, a comprehensive testing and quality control check is performed. This includes testing the hydraulic system, verifying electrical connections, checking for leaks, and ensuring that all safety features are functioning properly.

 

Finishing and painting
Once all systems are in place and operational, the scraper undergoes a final finishing touch. This includes painting the exterior of the machine to protect it from corrosion and improve its aesthetics.

 

Documentation and packaging
Operator manuals, maintenance guides, and safety instructions are prepared for the machine. The scraper is then carefully packaged to ensure it is safely transported to its destination.

 

Shipping and delivery
The finished scraper is shipped to the customer, whether it is a mining company, construction site, or other industrial application, and we organize the shipping logistics to ensure on-time and safe delivery.

 

Installation and training
After delivery, the scraper May need to be installed and set up at the intended job site. The manufacturer or dealer May provide training courses for operators on how to use, maintain, and troubleshoot the machine.

 

 

Technical Parameter

 

 

Overall weight

About 12.3T

Overall dimensions

Length, X, width, X, height (mm), 8,800 X1900X2200

Motor power

45KW voltage: 380V

Excavation width

4,000 mm

Dig the distance

(From the shovel mouth): 2200mm

Excavation height

3,400 mm

Excavation depth

550mm

Unload height

2.8m

Minimum loading height

1.9m

Unloading length

3.6m

Walking speed

1-2 km/h

Transport mechanism form

Belt conveyor

Maximum material passing size

780 * 700mm

 

 

Configuration Table

 

 

Order Number

Name of the goods or the parts

Ts

Unit / quantity

Manufacturer; manufacture factory

1

Any power-generating or power-driven machine

(45KW)

One piece

 

2

High pressure oil pump

2063/2063/1010

Two pieces

 

3

Batholith

8 tons of excavator chassis

One's set way

 

4

Four wheel area

8 tons of excavator walking

One's set way

 

5

Radiator

500*500

One piece

 

6

High pressure cylinder

80/50-70/45

One set of 7 pieces

 

7

Tubing assembly

24 Double seal

A set

 

8

Filter assembly

QY-400 (oil feed)

A set

 

9

Multiple directional control valve

DL20

A set

 

10

Electrical assembly

Startriangle step-off

A set

 

11

Walking mechanism motor

TM09

Two pieces

 

12

Transfer motor

2.0

One piece

 

13

Steel products

Q235B/NM400

 

 

 

 

FAQ

 

Q: What is a Mucking Loader used for?

A: A Mucking Loader is mainly used to load and transfer materials like rocks, ores, and debris in mining and tunneling projects. It helps move the excavated material from the working area to a transport vehicle or conveyor system.

Q: How does a Mucking Loader work?

A: It typically has a loading mechanism such as a bucket or rake. The operator maneuvers the loader to position the loading part near the material. Then, the mechanism scoops or grabs the material and deposits it onto a conveyor or into a hopper for further transport.

Q: What size of materials can a Mucking Loader handle?

A: It can handle a range of material sizes. Generally, it can pick up small rocks and debris as well as larger chunks up to a certain size depending on the model. Some can handle pieces up to several feet in diameter, but the optimal size for efficient operation is usually within a specific range determined by the loader's design.

Q: Is a Mucking Loader easy to operate?

A: With proper training, it can be relatively easy to operate. The controls are designed to be intuitive, allowing the operator to move the loader, control the loading action, and manage the transfer of materials. However, it does require some skill and experience to handle it safely and efficiently in different work conditions.

Q: How often does a Mucking Loader need maintenance?

A: Regular maintenance is crucial. It should be inspected daily for any visible damage or loose parts. Lubrication of moving parts like gears and shafts may need to be done weekly or bi-weekly. Major maintenance such as checking the engine (if applicable), conveyor belt integrity, and hydraulic systems might be required monthly or after a certain number of operating hours, usually around 100 to 200 hours.

Q: Can a Mucking Loader work in confined spaces?

A: Many Mucking Loaders are designed to work in relatively confined spaces such as narrow mine tunnels or small excavation sites. Their compact size and maneuverability allow them to operate in areas with limited clearance. However, the specific model and its dimensions will determine the exact level of suitability for a particular confined space.

We're well-known as one of the leading mucking loader manufacturers and suppliers in China. Please feel free to buy customized mucking loader at competitive price from our factory. Contact us for pricelist. Crawler Type Slag Scraper, 3 Tons Mining Truck, 80 Mucking Loader

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